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CC-SIC Silicon Carbide Ceramic Foam Filter
Application: Nodular iron, gray iron, non-ferrous alloy liquid metal filtration
Material: Polyurethane foam and Silicon Carbide
Ppi: 10ppi, 20ppi, 30ppi
Colour: Grey, Dark grey
Working temperature: 1550℃
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Product overview

ZL-SIC silicon carbide foam ceramic filter

filtes.png 

Product characteristics: silicon carbide foam ceramic filter using German imported polyurethane foam sponge as a carrier, silicon carbide mainly squeezed into the foam sponge, and then squeeze out the slurry, the slurry around the foam fiber, after drying, baking at high temperature, polyurethane thermal decomposition, leaving foam ceramic products, namely silicon carbide foam ceramic filter.

The silicon carbide foam ceramic filter, with the three-dimensional mesh interconnection structure of foam sponge, can make metal liquid reflect rectification, mechanical screening, filtration cake, adsorption and other filtration mechanisms to effectively improve the purity of metal liquid, reduce waste rate, reduce mechanical processing loss, thus improve production efficiency and reduce production cost.

Silicon carbide foam ceramic filter has high strength, good thermal stability, larger than surface area and high size accuracy. It is mainly used to filter and purify the filtration of ductile cast iron,    ash cast iron, aluminum, copper and other alloy metal liquid, effectively remove large inclusions in metal liquid, adsorb small magazines, reduce the content of gas and harmful elements in metal liquid, improve the metal matrix organization, and improve the mechanical properties of castings.

ceramic foam filter for smelting.jpg  filters for casting.jpg 

 

 Product Performance:

 1. reduces the waste rate of inclusion defects: inclusion defects by more than 60%

 2. improves mechanical performance of castings: mechanical improvement by more than 10%

 3. improves the casting process production rate: the process production rate increases by more than 10%

 4. has a wide range of applicable processes and can be used on a large scale for the assembly line and single-piece   manual modeling environment

The product composition constitutes the

 Composition of product

Silicon carbide SIC, alumina AL2O3, silica SIO et al

Color: 

Grey, Dark Grey

Use the temperature of Service temperature

≤1550℃

Number of hole density PPI(holes per square inch hole)

10152030

Porosity is Porosity

85%~90%

Normal temperature compressive strength is RT Mpa

≥ 1.5Mpa (Industry Standard 1.0Mpa)

Volume density of Bulk density

0.4g/cm³~0.5g/cm ³.

Description

Square 

Specification

 (mm)

Maximum filtering

 capacity (kg)

Normal metal fluid 

flow velocity (kg/s)

Round 

Specification

(mm)

Maximum filtering 

capacity (kg)

Normal metal fluid 

flow velocity (kg/s)

Ball iron

Gray-iron, 

copper-

aluminum 

castings

Ball iron

Gray-iron, 

copper-

aluminum

 castings

Ball iron

Gray-iron,

copper-

aluminum

castings

Ball iron

Gray-iron,

copper-

aluminum 

castings

40*40*22

32

64

3

4

Φ40*22.

25

50

2

3.5

50*50*22

50

100

4

6

Φ50*22.

35

70

3

4.5

60*60*22

72

144

5

8

Φ60*22.

50

100

4.2

6.5

75*50*22

75

150

6

9

Φ70*22.

75

150

5.5

8.8

100*50*22

100

200

8

12

Φ80*22.

100

200

7.2

11

75*75*22

110

220

9

14

Φ90*22.

120

240

9

14

80*80*22

150

300

12

18

Φ100*22.

140

280

11

17

100*100*22

200

400

16

24

Φ110*22.

190

380

13

20

150*100*22

300

600

24

36

Φ120*22.

230

460

16

25

150*150*22

450

900

36

54

Φ150*22.

350

700

25

30

 
Packaging and Transportation:
 1, handling and transportation, shock, moisture, light care to avoid extrusion and collision.

 2, stored in dry and ventilated areas and is prohibited from rain and heavy pressure.

 3, packaging: in carton, in the box, with pad between each layer. See the list for each box.


 Notes:

 1. must blow the dust with compressed air before using the silicon carbide foam filter.

 2. uses a silicon carbide foam filter for pouring temperature not exceeding 1550℃.

 3. Try to avoid the metal liquid from directly impacting the silicon carbide foam filter, and the pouring height should not exceed   350mm.

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